Achieving precise matching between tablets and containers is a critical requirement for pharmaceutical production lines. Pharmapack has developed advanced solutions to address this need, integrating cutting-edge technology into their tablet counting and filling machine systems. Their ALFM-32C in-motion modular counter offers highly reliable performance by combining mechanical and electronic precision to ensure accurate tablet counting and filling.
Intelligent In-Motion Counting
The automatic tablet counting machine from Pharmapack uses a three-grade vibratory plate system, allowing products to move continuously in single file. When tablets enter the detection tunnels, infrared dynamic scanning sensors capture each unit, sending signals to a high-speed microprocessor (MCU). This process ensures precise counting for multiple channels simultaneously. The tablets are then delivered to vibration filling nozzles, completing the accurate filling of bottles with the set quantity. Such intelligent design reduces human error and enhances production efficiency across pharmaceutical and nutraceutical lines.
Integration with Weighing and Rejection Systems
Pharmapack also equips their tablet counting and filling machine with static weighing capabilities. Empty or partially filled bottles are weighed before and after filling, allowing the machine to verify tablet counts through weight comparison. Bottles that fall outside the acceptable range are automatically rejected by a star-wheel system. This approach guarantees consistency and product integrity, particularly important in high-volume operations requiring strict quality control.
Conclusion
Pharmapack’s tablet counting and filling machine, along with the automatic tablet counting machine, ensures precise matching of tablets and containers. Their in-motion modular design, integrated weighing, and rejection systems create a reliable and efficient workflow, meeting the needs of experienced pharmaceutical production facilities while promoting automation, traceability, and product quality.
